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Kiln Live Ring Lubrication

High Performance Lubricants for Cement Industry

BECHEM’s range of lubricants for floating live rings in rotary kilns have set performance benchmarks and are recommended by major OE’s across the globe.

Rotary kilns and dryers in Cement and other heavy process industries operate in extreme temperatures. The rollers that support the kiln allow rotation of the kiln between 0.2 to 5 RPM. Bearings of the roller as well as the friction partners of supporting block, check plate and live ring experience high friction at extreme high temperatures with exposure to dust. Lubricant plays an important role in ensuring reducing friction and thereby ensuring break down free operation of the ‘floating live ring’. The lubricant should be able to :

  • Withstand heavy loads
  • Work as an anti seize paste under boundary lubrication conditions
  • Operate under high temperatures
  • Resist corrosion
  • Should be easily pumpable, as application to remote friction zones is critical for continuous operation

BECHEM range of lubricants for kiln live ring

Berulub VPN 13 Ring Lub

Synthetic, adhesive fluid with high dosage of solid lubricants for wear protection of heavily loaded sliding contacts subjected to high temperatures. Berulub VPN 13 Ringlub is free of solvents and heavy metals and does not form any hard or tacky residues after active life. Recommended for floating tyres of rotary kilns and dryers, large heavily loaded chains exposed to high temperatures. Also suitable for slideways threaded connections, track beams, mounting systems, transport systems and connecting elements exposed to very high temperatures

Berulub VPN 13 Ringlub
  • High loads
  • Chains
  • Plain bearings
  • High temperature
Temp Range °C-30 to +1150
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Benefits for your Application

OEM Approved Open Girth Gear Lubricants

  • Priming, repair and running-in lubricants
  • Graphite based services lubricants
  • Viscosity of 490 cSt, 1050 cSt and 2500 Cst
  • High viscous semi-synthetic transparent lubricant Viscosity of 17800 Cst.

Performance Lubricants for Specialised Areas

  • Roller press grease
  • Kiln tire lubrication
  • Motor bearing grease
  • Synthetic (Polyglycol and Polyalfaolefin) gear oils
  • Multipurpose grease for cooler and pre-heater fan bearing

Our Cement Plant Expertise

Get the Edge, Experience BECHEM’s Proven Technical Services

  • Vibration reduction assessment of pinion counter shaft bearings.
  • Periodic monitoring of equipment evidenced by comprehensive and regular inspection reports.
  • Ensure efficient functioning of spray systems even in harsh temperatures.
  • Specialised consultancy for mechanical alignment
  • Programme ensure training of maintenance engineers for preventive measures and troubleshooting
  • Experienced and dedicated team supported by wide distribution network. Benefit from vast knowledge repository and global best practice.
  • Instant gear refurbishment by skilled technicians
  • Pitting dressing, wear steps and undulation removal, removal of fins etc.

Heavy Duty Lubricants

BECHEM’s range of heavy duty greases formulated with high base oil viscosity and equipped with anti wear and EP additives ensure consistent, high strength lubricant film under boundary and mixed condition.

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